
Key specs
Production speed
100 loads per hour
Maximum load weight
4,000, 5,000 or 6,000 lbs.
Maximum load height
80″ standard; up to 116″ available
Turntable size
77″ diameter
Features & Capabilities
- High speedUp to 22 RPM turntable rotation for increased throughput.
- Maintenance-free carriageNO-THREAD® film carriage with maintenance-free spring loaded gate.
- Top platenAllows high speed rotation while keeping the product stable.
- 25″ ring gear driving system25″ ring gear bearing with pinion gear drive for unbeatable strength and durability; a main reason Wulftec sells more heavy duty turntable units than all others combined. Warranted for 10 years.
- Automatic recipe selectionWith Ethernet communication, automatically selects from 1 of 16 wrap patterns when there is a product change at the palletizer.
- Heavy-duty structural steel constructionAn all-steel structural design for superior strength, well-known for exceptional strength, durability and reliability no matter how harsh the environment. The structure is warranted for 10 years.
Optamate Catalog #15600752
General
| Production speed | 100 loads per hour |
|---|---|
| Maximum load weight | 4,000, 5,000 or 6,000 lbs. |
| Maximum load height | 80″ standard; up to 116″ available |
| Machine Dimensions | 180" L x 200" W x 130" H |
| Height extension | Available |
| Maximum Load Size | 48" L x 48" W |
| Approximate Shipping Weight | 7400 lbs |
| Electrical Requirements | 230 V / 3 ph / 60 Hz |
| Pneumatic Requirements | 5 cfm @ 80 psi |
Controls
| Control system | 24V |
|---|---|
| PLC | Allen Bradley CompactLogix L24ER |
| Ethernet switch | For communication to core drives |
| Touch screen | Allen Bradley OptixPanel 7” |
| Remote connection | Available through OptixPanel |
| Height sensing | Sick autoheight sensing photoeye with on/off mode |
| Control cabinet | NEMA 4/12 with quick disconnect |
| Control panel | UL 508A certified |
| Slip ring | Double brush, dust tight |
| Overload protection | Current overload protection |
| Power | On/off lockable switch and indicator light |
| Motors | 230/460VAC, with AC variable frequency drives |
| Emergency stop stations | Three (1 on panel / 2 in wrap zone) |
| Manual functions | Turntable rotation fwd/rev and carriage up/down |
| Diagnostics | Intuitive alarms diagnostic on touch screen |
| Counter | Cycle counter |
| Wrap selections | Separate top and bottom (0-9) |
| Carriage speeds | Separate up and down |
| Film force control | Film force to load control |
| Conveyor jog | Fwd |
| Fwd / rev function | Comes standard with the AC drives option |
| Service outlet | 120 VAC outlet in control panel for service work |
Two complete Film Delivery Systems
| Carriage | 20" NO-THREAD® Powered Pre-Stretch Carriage |
|---|---|
| Motor | 1 HP 230VAC motor with Allen Bradley variable frequency drive |
| Pre-stretch rollers’ blue compound | Lifetime warranty |
| Film force release | For easy pull at start and end of cycle |
| Pre-stretch ratio | 50% to 300% (preset to customer spec, standard 250%; capability up to 400% depending on film type) |
| Film tension control | Electronic, with analog sensor |
| Film out/broken sensing | Sensing device for film out/broken with visual alarm |
| Roller cover | Lexan, for operator safety |
Two complete film tail treatment units
| Film clamping | Auto film clamping device / Tilted clamp for clean release |
|---|---|
| Cutter | Pulse controlled cutter |
| Film alignment | Film alignment arm |
| Film tail treatment | Brush-on film tail treatment |
Film Carriage Drive
| Motor | 1 HP motor with Allen Bradley variable frequency drive |
|---|---|
| Lifting chains | Two #50 carriage lifting chains |
| Wire guide | Power track for efficient guiding of wires |
| Carriage glides | Machined UHMW-PE, on 1/2" CRS rails |
Turntable Drive
| Drive | 25" heavy-duty ring gear with pinion gear drive |
|---|---|
| Lubrication | Automated remote lube station |
| Speed | Up to 22 RPM maximum, variable |
| Motor | 1.5 HP 230/460 VAC motor with Allen Bradley variable frequency drive |
| Soft start/stop | Electronic |
| Turntable alignment | Positive, controlled by proximity sensor |
Turntable Conveyor
| Turntable size | 77″ diameter |
|---|---|
| Plate | 1/2″ steel |
| Rollers | 2 1/2" dia., on 3 3/4" centers |
| Between frame rails (BFR) | 52" |
| Roller drive | All full length rollers driven |
| Roller construction | 3/16" wall, cold rolled electric welded steel rollers |
| Chain drive | #40 ANSI |
| Motor | 1 HP AC motor with contactor |
| Bearings | Heavy-duty cast iron flange mounted |
Conveyors
| Infeed and outfeed conveyors | 5' in / 5' out contoured powered conveyor with smooth transfer |
|---|---|
| Standard pass height | 18" |
| Other pass heights | Available, please consult factory |
| Between frame rails (BFR) | Standard 52" |
| Roller construction | 3/16" walls, cold rolled electric welded steel rollers |
| Roller drive | Rollers driven via #40 chain |
| Motor | 1 HP 230/460 VAC motor and contactor |
| Structural design | Heavy-duty structural steel design, interlocking style for continuous equal roller spacing |
| Bearings | Heavy-duty cast iron flange mounted |
| Conveyor speed | 30 FPM fixed conveyor speed |
| Other speeds | Available |
Safety Features
| Photoeyes | 2 photoeyes which monitor access points to wrapping zone and prevent accidental insertion of foreign objects during wrapping |
|---|---|
| Emergency stop stations | Three (1 on panel / 2 in wrap zone) |
| Additional E-stops | Available upon request |
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