Robotier Hybrid Robotic Palletizer

The RoboTier hybrid robotic palletizing system uses end-of-arm tooling that supports product from the bottom, allowing higher-speed robot motion and advanced product-handling security. Bottom support offers a significant improvement over typical robot product-handling methods such as vacuum top picking, which is less flexible and secure, and clamping systems that necessitate looser loads.

Bottom support is achieved by assembling layers on an apron with products loosely spread to allow removal of the bottom support tool. Loose spreading allows faster robot speeds, as exact product placement is not critical. Once a layer is completed, four-sided clamping centers the layer on the pallet, and a tight, uniform layer is deposited. Vertical travel of the apron reduces robot reach requirements, allowing the use of smaller, faster and more economical Fanuc robots. The layer apron also provides a queuing platform for continued layer building while optional concurrent stretch wrapping occurs.

Advanced controls architecture enhances the system’s product-handling innovations. A Fanuc controller with very simple code that cannot be modified directs robot motion based on PLC instructions. In effect, the robot is an electronic slave to the Allen-Bradley CompactLogix PLC master controller and the B&R PC 12" color touchscreen HMI. All automatic and manual palletizer functions are controlled from the HMI touchscreen, and robot-controls training or experience is unnecessary. EasyStack programming software installed on the PC HMI creates patterns quickly and easily without PLC or robot programming.

The system delivers unmatched performance in efficiency, reliability and safety. It represents the pinnacle of what automated palletizing technology can achieve, making it an indispensable asset for any business looking to optimize its operations. Installing it can bring a game-changing transformation to the palletizing process.